The secret behind a liquid nitrogen tank’s exceptional insulation lies in its vacuum technology. A well-maintained vacuum layer between the inner and outer walls is the key to preserving low temperatures and minimizing evaporation losses over time. Understanding how this system works helps ensure stable cryogenic storage performance.
1. Principle of Vacuum Insulation
A liquid nitrogen tank typically consists of a double-layer structure. The space between the inner and outer shells is evacuated to create a high vacuum, which effectively prevents heat transfer by conduction and convection. To further reduce radiation heat, the inner wall is often coated with high-reflectivity aluminum or multi-layer insulation films, creating a thermal barrier that keeps the internal temperature near –196°C.
2. Vacuum Creation Process
During manufacturing, tanks undergo a vacuum extraction process using high-efficiency pumps. After rough pumping, a turbomolecular or diffusion pump completes the high-vacuum stage, reaching pressures as low as 10⁻⁴ to 10⁻⁵ Pa. To maintain this condition, the interlayer may include getter materials such as molecular sieves or activated charcoal, which continuously absorb residual gases.
3. Importance of Vacuum Quality
A loss of vacuum is the main reason for performance degradation. When the insulation layer loses pressure, heat rapidly enters the inner chamber, causing faster nitrogen evaporation and even frosting on the tank’s outer surface. Regular inspection of vacuum level and physical appearance helps detect issues early.
4. Long-Term Maintenance
To preserve the vacuum, avoid mechanical impacts, keep the tank upright, and store it in a dry, ventilated area. Some manufacturers offer vacuum re-pumping services to restore insulation when degradation occurs.
Conclusion
High-quality vacuum insulation is the foundation of a liquid nitrogen tank’s long-term low-temperature stability. Proper manufacturing and maintenance ensure years of reliable cryogenic performance and minimal nitrogen loss.